一、FFC柔性扁平(FFC) 简 介
1.主要特点：
A. 制造微型化、小巧、高密集成
B. 节省空间
C. 简化配线程序,连线简单
D. 节省人力成本
E. 柔性优良、应用灵活、可折叠
2.应用范围 ：
打印机、扫描仪、音响、MP3、影碟机、电脑、显示器、数码相机、摄影机、传真机、复印机、液晶电视，喷绘机，写真机等领域的信号传输及内部配线。
3.订做服务：
①排线间距：0.5mm 0.8mm 1.0mm 1.25mm 1.5mm 2.0mm 2.54mm
②排线长度：15mm～ANY
③排线型态：A、B、C、D、E、F、G
④EMI对策：铜箔、铝箔、铜箔麦拉、铝箔麦拉、导电布、银浆处理、吸波材等
| A 型 | |
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| 两端导电面在FFC同一面，保强板贴在绝缘胶纸上。 | |
| B 型 | |
 | |
| 两端导电面在FFC不同一面，保强板贴在绝缘胶纸上。 | |
| C 型 | |
 | |
| 两端导电面在FFC同一面，保强板贴在导体上。 | |
| D 型 | |
 | |
| 两端导电面在FFC不同一面，保强板贴在导体上。 | |
| E 型 |  |
| 一端剥皮，作焊接用。 | |
| F 型 |  |
| 保强板伸长部份半剥离状，加强保护作用。 | |
| G 型 |  |
| 两端剥皮，作焊接用。 |
二、卡片式超薄排线规格
| N=No.Of Conductors 导体芯数 | |||||||
| MATERIAL 材料 | |||||||
Insulation 绝缘体 | Flame Retardant Polyester(Color: White/Black) 阻燃性聚酯(白色或黑色) | ||||||
Conductor 导体 | Tin-Plated Flat Rectangular Copper Wire(1um TinMin) 镀锡平角线(镀锡1um以上) | ||||||
Supporting Tape 保强板 | Flame Retardant Polyester(Color: White/Blue) 阻燃性聚酯(白色或蓝色) | ||||||
| DIMENSIONS(mm) 尺寸 | Pitch间距=0.5mm | Pitch间距=0.8mm | Pitch间距=1.0mm | Pitch间距=1.25mm | Pitch间距=1.27mm | Pitch间距=2.0mm | Pitch间距=2.54mm |
Tolerance for Pitch,P 间距 | ±0.05 | ±0.08 | ±0.08 | ±0.10 | ±0.10 | ±0.10 | ±0.10 |
Total Pitch,Pt 总间距 | 0.5×(N-1) ±0.07 | 0.8×(N-1) ±0.10 | 1.0×(N-1) ±0.10 | 1.25×(N-1) ±0.15 | 1.27×(N-1) ±0.15 | 2.0×(N-1) ±0.15 | 2.54×(N-1) ±0.15 |
Total Width,W 总宽度 | 0.5×(N+1) ±0.07 | 0.8×(N+1) ±0.10 | 1.0×(N+1) ±0.10 | 1.25×(N+1) ±0.15 | 1.27×(N+1) ±0.15 | 2.0×(N+1) ±0.15 | 2.54×(N+1) ±0.20 |
Margin Width,M 边距 | 0.5 ± 0.08 | 0.8 ± 0.10 | 1.0 ± 0.10 | 1.25 ± 0.10 | 1.27 ± 0.10 | 2.54 ± 0.15 | 2.54 ± 0.2 |
Terminal Thickness,t 接插端厚度 | 0.3 ± 0.05 | ||||||
Strip Length,S 接插长度 | 2 to 6 :± 1 ; 7 to 10: ± 1.5 | ||||||
Supporting Tape Length,B 保强板长度 | 4 to 7 :± 1.5 ; 8 to 20: ± 2.0 | ||||||
Total length,L 总长度 | 20mm to 500M | ||||||
Tolerance for Total Length,L 总长度公差 | 20 to 100 ± 2mm | ||||||
| 101 to 300 ± 3mm | |||||||
| 301 to 600 ± 5mm | |||||||
| 601 to 1000 ± 8mm | |||||||
| ELECTRICAL CHARACTERISTIC 电气特性 | |||||||
Rated Temperature/Voltage 额定温度电压 | 80℃/60V & 105℃/60V; | ||||||
Dielectric Withstanding Voltage 绝缘体耐电压 | 1.PH≥1.0间距AC 500V/1min, 各不相接触的导体应承受的电压 2.PH≤0.5间距 AC 300V/1min,0.5mA.各不相接触的导体应承受的电压 | ||||||
Insulation Resistance 绝缘体耐阻抗(MΩ) | Exceed ≥100MΩ 大于≥100MΩ | ||||||
Conductor Size 导体尺寸(mm) | 0.035*0.3 | 0.035*0.7 | 0.05*0.65 | 0.05*0.8 | 0.1*0.3 | 0.1*0.65 | 0.1*0.8 |
Conductor Resistance 导体阻抗(Ω/m) | ≤2.2 | ≤0.94 | ≤0.63 | ≤0.53 | ≤0.7 | ≤0.35 | ≤0.27 |
UL Style/File No.UL 类别及档案号码 | UL20798: 80℃/60V ; UL20861:105℃/60V ; UL2743 105℃/90V ; UL2643: 105℃/300V ; File No. 493399 | ||||||
Flame Retardant Test 耐燃性测试 | UL VW-1 | ||||||
| RELIABILITY TEST 可靠性测试 | |||||||
DESCRIPTION 说明 | TESTING METHOD 测试方法 | SPECIFICATIONS 规格 | |||||
Conductor Resistance 导体阻抗 | JIS-C-3102(at 20℃) | According to kinds of conductor resistance standard | |||||
Insulation Resistance 绝缘体耐阻抗 | DC500V for 1 min 分钟 | ≥100MΩ | |||||
Dielectric Strength Test 耐电压测试 | Between Adjacent Conductors 相邻导体间 | AC 500V-10mA/1Min AC 500V-10mA/1分钟 | No Short Circuit 无短路 | ||||
Characteristic Impedance 阻抗特性 | TDR method 方法 | 100Ω±10Ω 针对LVDS的FFC系列， 客户特别要求除外 | |||||
Salt Spray Test 盐雾测试 | Density :5% In Salt Water, Temperature: 35℃ ;Period :48Hrs | No Oxidation 无氧化 | |||||
Continuity 通电测试 | DC3V, 0.1mA | No open/short circuit 无开路及短路 | |||||
Heat Resistance 耐热性 | 85℃/96Hrs 小时 | Pass Insulation Resistance and Dielectria Withstanding Voltage test | |||||
| Temperature Cycling Test 高/低温循环测试 | -40℃--25℃--85℃--25℃ ORH 65RH 95RH 65RH With 5 cycles | Pass Insulation Resistance and Dielectria Withstanding Voltage test 绝缘体电阻及耐电压正常 | |||||
Moisture Resistance Test 耐湿性 | 40℃,95%RH 相对湿度,96Hrs 小时 | Pass Insulation Resistance and Dielectria Withstanding Voltage test 绝缘体电阻及耐电压正常 | |||||
Folding Test 折线测试 0.035*0.7mmCU | 0-180℃ Folding test 折弯测试 | More than 20 times 20次 | |||||
Flexing Test 柔性测试 0.035*0.7mmCU | 15mm radius 1000cycles/min. 每分钟1000回,25mm stroke伸缩距 | Min. 100,000 Cycles 100,000回以上 | |||||
Solderability 焊锡性 | 浸锡温度:350±10℃ 浸入高度:3mm | 90% wetting 上锡 <0.5mm shrinkage 收缩 | |||||
Insulation Film Elongation 绝缘胶纸延伸率 | JIS K6732 | > 60% | |||||
Insulation Film tensile strength 绝缘胶纸拉力 | JIS K6732 | >3.5kgf / mm2 | |||||
Abrasion test 磨损测试 | Φ0.5mm , 600g,60cycles/min. 每分钟60回 | Min 10,000 cycles, 10,000次 | |||||
